Assembly Projects

Project Performer

( Physical Project )

Top Skills Utilized:

  • CAD - SolidWorks Parametric Modelling & SolidWorks Simulation

  • Metal Fabrication and MIG Welding, etc.

  • Fiberglass Molding and Vinyl Wrap coating.

  • Electrical wiring ( BLDC Motor - Battery - Controller - Other equipment)

  • On-Road Testing.

  • SolidWorks Model

    Used a Concept to design the main frame of the E-Bike. It helped me plan how to organized all the equipment and ergonomics of the Bike.

  • Frame

    Used 1.5 & 2.5 inches metal tubes and MIG Welding method to fabricate strong metal frame.

  • Chassis

    After Painting Frame, all the essential mechanical and electrical components were added to construct functional chassis of the E-Bike.

  • Clay Modelling

    Used clay-modelling process to shape the body of the bike.

  • Fiberglass Body (FRP)

    Later, Fiberglass body was constructed, copying the shape of the clay model.

  • Electrical Wiring

    Body was coated with Vinyl wraps and other electrical components were added such as Light, horn, Indicators etc.

  • Final Look

    Final Look of the E-bike before electrical Enclosure.

C-Clamp

( Physical Project )

Top Skills Utilized:

  • SolidWorks CAD: 3D Modelling, component assembly, exploded view, GD&T, standard fasteners.

  • Design for Cost, and manufacturing.

  • Keyshot Rendering

  • SolidWorks Model

    Using 2D drawing, created 3D assembly.

  • Exploded View

    5 unique parts assembly.

  • Physical Part

    Machined components using manual lathe and milling machine.

View Drawing

CNC Fixture

( Designed Project )

Top Skills Utilized:

  • SolidWorks CAD: 3D Modelling, component assembly, exploded view, GD&T, standard fasteners.

  • Design for Cost, and manufacturing.

  • Keyshot Rendering

Purpose

  • Production part: High-volume production of a pin, 1” in OD and 6” in length,

  • Machining: Two identical holes are required to be machined on each part.

  • This fixture securely holds 20 pins in a single setup.

  • SolidWorks Model

    Production part

  • Fixture

    Assembled fixture assembly.

  • Fully loaded fixture

    This fixture can hold 20 parts in single set-up.

  • Exploded View

  • Fixture components

    Fixture is made with the 6 unique parts.

Dustbin

( Designed Project )

Top Skills Utilized:

  • SolidWorks CAD: SolidWorks Sheet Metal, and PEM Fasteners.

  • Design for Cost, assembly and manufacturing.